PROJECT
Fixed-scope study
A defined part, a defined question, a fixed price and date. Typical for defect investigations, new-part introduction and process changes.
Simulation services
Hand us the part, the material and the problem.
You get a validated model, a clear answer and process recommendations your shop floor can act on — delivered by an engineer who has worked inside aero-engine production.
Processes
What we model.
Closed- & open-die forging
Preform design, die fill, laps and folds, press load.
PREDICTS · flow lines · strain · load curve
Ring rolling
Roll kinematics, fishtail, ovality and profile fill.
PREDICTS · geometry · temperature · grain
Heat treatment & distortion
Carburizing, gas and oil quenching, tempering, fixturing.
PREDICTS · hardness · case depth · distortion
Microstructure
Recrystallization, grain growth and phase transformation.
PREDICTS · grain size · phase fractions
Machining & distortion
Residual stress carried from forging and heat treatment into thin walls.
PREDICTS · part deflection · cut sequence
Drawing, extrusion & tooling
Multi-stage drawing, ironing, extrusion — and the tools that make them.
PREDICTS · wall thickness · die stress · wear
Engagement models
Three ways to work together.
RETAINER
External simulation department
A monthly allocation of engineering time you call on when needed — without hiring, licensing or training an in-house team.
LAUNCH
New-part and ramp-up support
Simulation alongside your first-article and ramp-up runs, with models updated from shop-floor measurements.
Deliverables
Answers, not just pictures.
Every project ends with a written report that answers the questions agreed at the start, with the evidence behind each recommendation. If you run DEFORM yourselves, you also receive the models — ready to reuse for the next variant.
- Agreed questions and acceptance criteria up front
- Material data review and model calibration plan
- Validation against your trials or measurements where available
- Report with results, recommendations and limitations
- Review meeting with your engineering team
- DEFORM model files on request
A part that keeps failing inspection?
Tell us the material and the defect. In 30 minutes you will know whether simulation can solve it.